Who Makes Bighorn Gun Safes? Complete Guide to Brand, Quality & Features

Who makes Bighorn gun safes? They are manufactured by Rhino Metals, Inc., a company based in Idaho with over 20 years of experience in producing high-security safes. Known for sturdy designs and reliable protection, Rhino Metals builds Bighorn safes domestically, combining strong steel construction with solid fire resistance. Choosing a Bighorn safe means relying on a trusted brand with a proven track record in metalwork and safe production.

Who Manufactures Bighorn Gun Safes and Where Are They Made?

Rhino Metals, Inc., located in Caldwell, Idaho, produces Bighorn gun safes. Established in 1995, Rhino Metals has spent more than 20 years creating secure safes for homes and businesses. Bighorn belongs to four main brands under Rhino Metals, including Rhino, Ironworks, and Kodiak, making it part of a broader company committed to strong security.

The origins of Rhino Metals trace back to 1994, beginning as a small metal workshop before expanding into a recognized leader in the safe industry. Over the years, the company diversified its product lines, with Bighorn safes introduced as an entry-level option. This brand was initially created to designate imported gun safes from China, providing an affordable yet reliable choice for gun owners. Despite this, Bighorn safes retain many advantages of the parent company’s craftsmanship, sharing similar security features and construction quality.

All Bighorn gun safes are primarily manufactured in Rhino Metals’ Idaho facility, ensuring consistent oversight and quality control. This location serves as the company’s headquarters and main production site, where skilled workers assemble safes using steel walls at least 2.75 mm thick and composite doors designed for durability and resistance to forced entry. Manufacturing in the United States allows Rhino Metals to maintain high standards in materials and assembly, directly benefiting customers who rely on these safes for protecting firearms and valuables.

Rhino Metals’ manufacturing process also involves multiple quality checks and adherence to industry standards, which explains why Bighorn safes provide secure storage with fire protection and sturdy construction. Because the Bighorn brand is owned by a company with such a long history, customers get the advantage of proven expertise and dependable customer support. This solid background provides reassurance that Bighorn gun safes meet careful design and production benchmarks.

Rhino Metals’ reputation is built on delivering strong products at competitive prices, often offering more capacity compared to similar brands with equal security features. The company’s decision to keep production centralized in Idaho fosters continuity in innovation and quality improvements. Buying a Bighorn gun safe means investing in a product made by a company whose growth from a modest metal shop to a respected safe manufacturer reflects dedication to security and customer satisfaction.

What Materials and Security Features Are Used in Bighorn Safes?

Bighorn gun safes feature 2.75 mm (around 11 gauge) steel walls designed to resist forced entry effectively. The doors incorporate thicker steel, usually about ¼ inch (approximately 6 mm), which greatly increases protection against drilling and prying attempts. This solid steel construction for both the body and door is critical for defending against common break-in tools. The durable steel material forms a tough barrier that discourages theft by resisting attacks on weaker or thinner metals.

The locking mechanisms on Bighorn safes consist of multiple solid steel locking bolts, typically 1 inch thick and dual-sided. These bolts extend into the frame when locked, securing the door firmly. Some models feature an 8-bolt system that secures all edges, while others use 4 or more bolts for effective door anchoring. The more locking bolts a safe has, the harder it is to pry open, especially since they engage the door frame at multiple points.

Bighorn safes use external hinges that swing open to a full 180 degrees. These external hinges improve access inside the safe but are also designed with security in mind. Being external, they are fabricated from heavy steel and attached with strong pins that resist cutting or tampering. Plus, having the hinges outside means the door’s interior locking mechanisms stay fully engaged when the door is closed, making hinge attacks more difficult.

The door design features a composite construction that improve durability and fire resistance. Inside, Bighorn uses gypsum fire board insulation to protect firearms and valuables from high temperatures during a fire event. Bighorn safes have variants offering fire protection from 30 up to 120 minutes at temperatures around 1200°F, depending on the model. The doors also include a heat-activated expanding seal that closes gaps caused by fire and smoke, preserving the integrity of the safe’s interior conditions.

Together, the combination of steel thickness, bolt count, door construction, locking mechanisms, and hinge design provide layered protection against burglary and fire. Thicker steel and multiple locking bolts increase resistance to drilling, cutting, and prying. External heavy-duty hinges restrict door removal even if bolts are compromised. Fireboard and door seals keep contents safe from high heat and smoke damage.

Always verify the bolt count and steel thickness on the specific Bighorn model you’re considering; more bolts and thicker steel offer greater security but can increase the safe’s weight and price.

How Fire Protection Works in Bighorn Gun Safes

Bighorn gun safes protect your firearms with up to 30 minutes of fire resistance at 1200°F. This protection relies on fire-resistant materials inside the safe, including gypsum board insulation, combined with heat-activated door seals that close gaps when exposed to high temperatures. The fire rating indicates how long the safe’s interior stays below damaging temperatures, ensuring your guns remain secure when fire strikes.

Gypsum Fire Board Insulation

Gypsum fire board is a core fire-resistant material used in Bighorn gun safes. It lines the walls, door, and frame of the safe, acting as a barrier between intense external heat and the interior. Gypsum contains chemically bound water, which releases steam when exposed to high temperatures. This steam absorbs heat energy, slowing the temperature rise inside the safe and protecting your firearms from damage.

The thickness and density of the gypsum board determine how well it resists heat. A thicker insulation layer generally means longer fire endurance. In Bighorn safes with a 30-minute rating, the gypsum lining is engineered to maintain internal temperatures below 350°F, which is critical since gun finishes and gunpowder can be damaged by higher heat.

Heat-Activated Door Seals

Doors of Bighorn safes feature special heat-activated door seals designed to expand and seal gaps when exposed to fire. At normal temperatures, these seals allow the door to close easily. When heat activates them, they swell tightly against the frame, preventing smoke, flames, and hot gases from entering the safe’s interior.

This expansion is important because even small gaps can let heat penetrate rapidly, defeating the fire-resistant properties of the gypsum insulation inside. The combination of the fire board and activated seals ensures the safe’s fire protection remains effective throughout the rated endurance period.

Fire Endurance Testing and Ratings

Bighorn gun safes undergo standardized fire endurance tests that expose the safe to temperatures around 1200°F. The main rating to note is 30 minutes, meaning the safe’s interior temperature stays under the safe threshold for at least 30 minutes during the test. A 60-minute rating, available in some larger or heavier-duty models (such as comparable Rhino or Kodiak safes), extends this protection time but comes with increased cost and weight.

A 30-minute fire rating protects your guns from immediate fire damage during common residential fires. The interior temperature limit, often around 350°F, is below the level at which gunpowder and finishes degrade. Going beyond 30 minutes adds more security but also significantly increases safe size and price. Many owners choose 30 minutes for affordable, practical fire protection that matches typical fire department response times.

What Models Does Bighorn Offer and How Do They Compare?

Bighorn offers several gun safe models with varied sizes, capacities, fire ratings, and prices suited to different storage needs and budgets. The main lines include the SafeX series, the Classic Series, and Executive models, covering from under 10 to over 40 long guns in capacity. Their safes generally feature fire ratings from 30 to 60 minutes, with prices ranging from about $500 to $1,500.

Bighorn SafeX Line Overview

The SafeX line targets Costco shoppers and features two primary models built domestically by Rhino Metals. The smaller SafeX 15.05 cubic feet model holds up to 37 long guns and has a 30-minute fire rating at 1,200°F. The larger SafeX 25.2 cubic feet Executive safe fits up to 44 long guns and has a higher fire rating of 60 minutes at 1,400°F, the top fire protection in the Bighorn lineup. Prices for these safes generally range between $1,000 and $1,500, depending on features and Costco availability.

These safes fit well for large collections needing solid fire protection and centralized purchasing options through Costco. The extended fire rating of the larger SafeX model provides added security for high-value collections.

Classic Series Details

The Classic Series includes smaller safes with capacities ranging from about 7.9 to 12 cubic feet. The 12-Gun Classic model is designed to hold 7 to 16 long guns depending on layout, making it suitable for smaller collections or secondary safes. Fire protection for Classic Series models is typically 30 minutes at 1,200°F. These safes are generally priced from $500 to $600 and are available through Amazon and independent dealers, although stock levels can vary.

Choosing the Classic Series makes sense if you have a limited budget or need a smaller safe. The Classic safes’ lower price comes with smaller capacity and moderate fire protection compared to SafeX models.

Executive and Specialty Models

Bighorn’s Executive models are often available on Amazon or through independent dealers. For example, the UAB19ES Executive safe holds approximately 21 long guns and offers a 30-minute fire rating. Pricing for Executive models tends to fall between $1,000 and $1,160. Some Executive safes are marketed as holding up to 30 guns at prices near $550 on promotional offers but confirm model specifics before purchase.

Executive models work well for medium-sized collections requiring decent fire rating and moderate price. They come with different lock types than small handgun safes and use materials consistent with Rhino Metals products.

Use this table to match a model to your gun count and fire safety needs. The SafeX line is preferable for larger collections and stronger fire resistance. Classic Series fits smaller spaces and budgets with moderate fire protection. Executive models balance capacity and pricing for mid-sized collections. Check the point of sale for availability, as inventories vary notably between Costco, Amazon, and other dealers.

How Do Bighorn Gun Safes Compare to Other Rhino Metals Brands?

Bighorn gun safes, made by Rhino Metals, are positioned as solid mid-range options, delivering good fire protection and security at competitive prices. Compared to other Rhino brands like Kodiak, Rhino, and Ironworks, Bighorn safes offer balanced value rather than premium or entry-level features. Kodiak generally targets higher-end buyers with better fire ratings and build quality, while Rhino and Ironworks brands fill specific niches with varying price points and security features.

Price vs Features Overview

Bighorn safes typically cost less than Kodiak models but more than some entry-level Rhino or Ironworks safes. This price range reflects good fire protection and sturdy security features suitable for most gun owners who want reliable protection without paying for top-tier options. Kodiak safes often command higher prices due to improve construction and longer fire ratings, appealing to buyers needing premium safety.

Rhino Metals designed Bighorn safes to balance advanced engineering with affordability, making them a favorite for value-focused customers. Entry-level Rhino and Ironworks safes tend to have lower price tags but may compromise on fire ratings or locking systems. Paying more for Kodiak translates to stronger fire resistance, thicker steel, and extra security layers.

Fire Ratings Across Brands

Fire protection levels vary noticeably among these brands, impacting how well your firearms and valuables survive a house fire. Bighorn models typically offer fire ratings that protect contents for at least 60 minutes at temperatures around 1200°F, which suits many homeowners’ needs. Kodiak safes often exceed this with 90 to 120-minute fire ratings, giving better assurance for longer fire exposure.

Choosing a higher fire rating increases safe cost and weight, so balance it with local fire risks and your budget. For typical home use, 60 minutes at 1200°F found in Bighorn safes offers effective protection.

Intended User and Quality Differences

Bighorn gun safes target mid-level buyers who want solid security without premium pricing. Their build quality combines Rhino Metals’ advanced engineering with quality materials, ensuring compliance with industry standards for security and fire protection. These safes are not the cheapest option but avoid some of the compromises found in entry-level models.

Kodiak safes serve users who demand higher security and fire resistance, such as serious collectors or those with large firearms collections. Kodiak models often contain thicker steel and advanced locking systems to deter forced entry better. Rhino and Ironworks brands appeal more to entry-level buyers or those with smaller budgets and less strict requirements.

Tip: Check the specific fire rating and locking mechanism on individual models before buying, as features vary across the brands and price points.

What Lock Types Are Used on Bighorn Gun Safes?

Bighorn gun safes offer several lock types designed to balance security, convenience, and technology. The most common lock found on Bighorn’s Ironworks styled safes is the SecuRam ScanLogic biometric lock. This lock uses fingerprint recognition to provide quick, keyless access while maintaining high security. It is suitable for gun owners who need fast entry in emergencies and prefer a personalized, less forgettable access method. The biometric scanners typically store multiple fingerprints, allowing several users to get the safe. However, biometric sensors can sometimes have trouble reading prints if fingers are wet, dirty, or injured, so keeping the sensor clean is essential for reliable operation.

In addition to biometric locks, Bighorn safes are equipped with UL rated electronic locks from Security Technologies, including models such as the S&G electronic lock featured on the Rhino, RW6042X Warthog 54 Gun Safe. Electronic keypad locks allow users to enter a numeric code, usually consisting of 4 to 6 digits. The major advantage here is ease of use and the ability to change codes as needed, which improve security if access codes are compromised. Electronic locks also support features like time-delayed opening or lockout after repeated failed attempts. Users need to remember their code or keep a secure record, and they must replace batteries typically yearly to avoid lockouts. Factory-set combinations on Bighorn electronic safes often start as simple sequences such as 1-2-3-4-5-6, demanding immediate code changes after installation to maintain security.

Traditional mechanical locks remain an option for gun safes across the market, though they are less common on upscale Bighorn models. Mechanical dial locks do not require batteries, making them fully reliable in power outages and long-term storage situations. Their security depends on the complexity and quality of the combination dial and internal tumblers. Well-made mechanical locks can be very secure, but they require users to remember the exact sequence of turns and digits. Mechanical locks normally demand slower, more careful unlocking compared to electronic or biometric ones. They are also less convenient when needing quick access or for multiple users.

Choosing between these locks comes down to how you prioritize speed, convenience, and reliability. Biometrics provide rapid entry and personalized security but need more maintenance and occasional troubleshooting. Electronic locks offer flexible combination management and additional security features but rely on battery power. Mechanical locks deliver consistent operation without electronics but at the cost of slower access and user memorization. For any Bighorn safe, changing the factory-set electronic code or enrolling your fingerprints immediately after setup is highly recommended to prevent unauthorized access.

Where to Buy Bighorn Gun Safes and What Warranty Is Offered?

You can purchase Bighorn gun safes through various online retailers and specialized dealers, but Costco does not currently carry any USA-made versions of Bighorn safes. Although Costco offers a broad lineup of gun safes, including brands such as Cannon, Winchester, and its Sanctuary house brand, Bighorn safes available there tend to be limited or absent at this time. For gun safe buyers, Costco remains a strong option for quality safes made in the USA, like the MX5936 model, which is currently a top recommendation from their inventory.

Purchasing Bighorn gun safes online might offer more variety in models and features, but pricing can vary based on seller, shipping costs, and location. Expect prices to range with size and features, typically starting in the mid-thousands for higher-end models. When choosing where to buy, look for reputable dealers who provide transparent shipping and return policies to avoid surprises during delivery. Checking customer reviews and ratings can also help ensure you receive genuine Bighorn safes with full warranty coverage.

The limited lifetime warranty included with most Bighorn gun safes covers manufacturing defects and structural issues, offering long-term protection for your investment. Components such as the safe’s electronic or manual locks are also typically included under this warranty. Other non-structural parts of the safe carry a one-year warranty that may have specific conditions. Because warranty policies can vary slightly based on how and where you buy the safe, retaining your purchase documentation and reading the warranty terms carefully is critical.

Customer service for Bighorn safes, including warranty claims, usually requires you to contact the original retailer or the manufacturer directly. For best results, report any defects or concerns as soon as you discover them and provide photos or detailed descriptions if requested. Many buyers find that handling warranty service smoothly depends on maintaining records of delivery and installation, along with following usage guidelines stated in the owner’s manual. If you buy a safe from a large retailer like Costco, their customer service may also assist with warranty issues, but be prepared to also interact with the manufacturer for specific repairs or replacements.

Before purchasing a Bighorn safe, consider a few key points: confirm the seller’s warranty policy and customer service reputation, clarify shipping and delivery terms, verify the safe model fits your security and fire protection needs, and check return or exchange policies. This checklist helps avoid issues later and ensures warranty conditions are met. For example, proper safe installation per manufacturer instructions often affects warranty validity. Knowing these details ensures you can make an informed decision and maximize the value of your investment in a Bighorn gun safe.

Key Buying Tips and What to Know Before Choosing Bighorn Safes

Before buying a Bighorn gun safe, verify its fire rating and security features to match your protection needs. Check the safe’s UL fire rating, which indicates how long it can withstand high temperatures, usually measured in minutes at a specified temperature like 1400°F. Higher ratings mean better protection but often come with higher prices and weight. Make sure the model you choose also has the locking system and interior capacity suitable for your firearms and accessories.

Consider your storage needs carefully. Measure the largest firearms you plan to store and count possible additions. Smaller safes may fit fewer long guns and accessories, while larger models offer more space but cost more and weigh more, impacting installation choices. Models with built-in electrical outlets can power dehumidifiers or trickle chargers, useful if you store electronics or want to prevent rust.

• Confirm the safe’s fire rating matches your risk tolerance and local fire codes.
• Look for Bighorn’s lifetime warranty on fire protection for peace of mind.
• Inspect the locking mechanism type and ease of use to suit your preferences.
• Check for recent product recalls or safety notices via the CPSC website or manufacturer updates.
• Measure your firearm collection to pick a safe model with enough interior space and proper shelving.
• Consider safes with power outlets if you plan to use dehumidifiers or chargers inside.
• Compare pricing and features with alternatives offering higher fire ratings or additional security layers.

To decide if a Bighorn safe fits your needs, balance the fire protection duration, locking system, and available space against your budget and threat level. Bighorn safes offer solid values with good fire protection and competitive warranties, making them a wise choice if their fire ratings meet your local safety standards. If you require longer fire protection, like 90 minutes or more, explore other brands offering that, even if it means a higher cost. Similarly, for larger collections, a Bighorn model with more space or custom interior configurations could be necessary.

Always check with the manufacturer and the Consumer Product Safety Commission for any recall updates before purchasing a safe, especially if buying from third-party sellers or used units.

Step-by-Step Action Plan for Choosing Your Bighorn Gun Safe

Follow these clear steps to select and secure the right Bighorn safe for your firearm storage needs.

1. Before You Buy: Identify the number of firearms and accessories you need to store to determine the right size.
2. Day 1: Research the types of locks available on Bighorn models and decide which best balances speed of access and security for you.
3. Week 1: Verify fire protection ratings on Bighorn safes to ensure they meet your local safety standards and storage needs.
4. Week 2: Compare Bighorn’s security features with other Rhino Metals brands to see which aligns better with your security priorities.
5. Week 3: Visit authorized dealers or online retailers to check stock availability and confirm warranty terms.
6. Week 4: Review customer feedback focused on durability and ease of use to confirm quality beyond specs.
7. After Purchase: Follow the manufacturer’s installation instructions carefully to maintain warranty and maximize security.
8. Month 2: Test the lock mechanism regularly and update your access codes or keys to ensure reliable operation.

Frequently Asked Questions

Who Actually Manufactures Bighorn Gun Safes?

Rhino Metals, Inc., located in Caldwell, Idaho, has more than two decades of experience crafting high-security safes. They produce the Bighorn line along with other brands such as Rhino, Ironworks, and Kodiak safes.

Is Bighorn an Independent Gun Safe Brand?

Bighorn is not independent; it’s a house brand created by Rhino Metals, which produces it alongside other lines such as Rhino, Ironworks, and Kodiak.

Where Are Bighorn Gun Safes Made?

Most Bighorn models are made in the USA, but some entry-level safes are imported from China. This affects pricing and fire protection durability.

Who Owns the Bighorn Brand?

Rhino Metals, Inc. Owns Bighorn as one of its four house brands, using its expertise since 1995 to deliver various safe options.

Are Bighorn Safes Made by the Same Company as Rhino Safes?

Yes, both Bighorn and Rhino safes are made by Rhino Metals, which ensures shared quality standards and manufacturing practices.

Does Bighorn Have Different Makers for Different Safe Models?

Some Bighorn safes, especially entry-level ones, are imported, while high-end models are made domestically by Rhino Metals in Idaho.

Before You Go

Bighorn gun safes come from a trusted manufacturer with a solid reputation for security and fire protection, making them a practical choice for serious gun owners. Selecting the right model depends on your specific storage needs, lock preference, and budget. Check local dealers or online to find a model that fits your requirements, then secure your firearms confidently with a Bighorn safe that meets your standards.